Custom Sizes & Shapes

Flexible design for compact products

BMS / PCM Integration

Protection engineered for performance

Prototype to Mass Production

A clear path from samples to volume

Testing & Certification Support

Documentation for target markets

PRODUCT CATEGORIES

Explore Our Battery Product Categories

Browse lithium battery cells, battery packs, portable power and solar solutions, plus custom OEM/ODM options.
01

Cylindrical Lithium-ion Cells

18650 & 21700 Cells
Reliable cylindrical lithium-ion cells available in different capacities for power tools, portable electronics, battery packs and energy applications.
Explore Cells →
02

Lithium Polymer Batteries

Slim & Lightweight Pouch Cells
Compact lithium polymer pouch batteries available in various sizes and configurations for smart electronics, wearables and portable devices.
Explore LiPo Batteries →
03

Custom Lithium-ion Battery Packs

Application-Specific Battery Packs
Custom lithium-ion battery packs designed around your voltage, capacity, size, BMS, connector and application requirements.
Explore Battery Packs →
04

LiFePO4 Batteries

Long-Cycle Energy Solutions
LiFePO4 cells and battery packs designed for energy storage, lead-acid replacement and industrial power applications.
Explore LiFePO4 →
05

Sodium-ion Battery Packs

Power for Low-Temperature Applications
Sodium-ion battery solutions for selected outdoor, backup power and industrial applications, including demanding low-temperature environments.
Explore Sodium-ion →
06

Portable Power Stations

Portable & Backup Power
Portable power solutions for camping, RV travel, backup power, emergency situations and off-grid applications.
Explore Power Stations →
07

Solar Panels

Foldable Solar Charging
Portable and foldable solar panels designed for outdoor charging, portable power stations and off-grid energy applications.
Explore Solar Panels →
08

Smart Ring Batteries

Ultra-Thin Curved LiPo Batteries
Ultra-thin curved lithium polymer battery solutions designed for compact smart rings, wearable electronics and miniature devices.
Explore Smart Ring Batteries →
09

Custom Battery Solutions

OEM & ODM Battery Engineering
From battery selection and structural design to BMS integration, prototyping and production, KRL supports application-specific battery development.
Start Custom Project →

Need a Battery Designed for Your Project?

Tell us your application, voltage, capacity and quantity requirements. Our team can help you explore a suitable battery solution.

Discover how custom battery solutions support everything from smart wearables and medical electronics to automation and industrial equipment.

Smart rings, smartwatch and fitness band powered by compact battery solutions

Smart Wearables

Compact battery solutions for smart rings, watches and wearable electronics.

Portable consumer electronics including camera, gaming device and wireless earbuds

Consumer Electronics

Lightweight and reliable power for everyday portable electronics.

Portable vital signs monitor for medical device battery applications

Medical Devices

Custom battery solutions for portable medical and monitoring equipment.

Autonomous mobile robot transporting a package in a warehouse

Robotics & Automation

Custom power solutions for mobile robots, AGVs and automated systems.

Portable power station for mobile and backup energy applications

Portable Power Stations

Battery solutions for portable energy and backup power systems.

Battery-powered industrial floor scrubber in a warehouse

Industrial Equipment

Durable battery solutions for demanding industrial equipment.

FROM IDEA TO PRODUCTION

A Clear Custom Battery Development Process

01

Requirement Analysis

Understand the application, voltage, capacity, size limits and performance targets.

02

Cell Selection

Select the right battery chemistry and cell format based on safety, lifecycle and cost goals.

03

Electrical & Structural Design

Design the PCM/BMS, wiring, connectors and pack structure to fit the product requirements.

04

Prototype Development

Build samples for functional verification, fitting tests and early performance evaluation.

05

Testing & Certification

Conduct performance, safety and reliability tests, with support for required certifications.

06

Mass Production

Move into stable production with quality control, inspection and delivery coordination.

OUR PRODUCTS
OUR PRODUCTS

Featured Products & Energy Solutions

Explore our lithium battery cells, custom battery packs, portable power stations and solar energy solutions for diverse applications.
CUSTOMIZABLE
Semi-Solid State Batteries
3.7V
330mAh
602030
Compact 6 × 20 × 30 mm pouch cell for hearing devices and space-constrained electronics.
CUSTOMIZABLE
Portable Power Stations
300W
256Wh
LiFePO4
Pure-sine-wave portable energy storage with MPPT and multiple AC, DC and USB outputs.
CUSTOMIZABLE
Solar Panels & Accessories
5W
5V
Type-C
Compact ETFE solar charger with a 2 m Type-C cable and adjustable wall-mount bracket.
Lithium-ion Cells
3.7V
2000mAh
18650
Rechargeable cylindrical lithium-ion cell with a source-listed NMC cathode and 500-cycle rating.
LiFePO4 Cells
3.2V
240Ah
LiFePO4
Large-format prismatic LiFePO4 cell for energy storage, UPS and electric-mobility integration.
CUSTOMIZABLE
Custom Battery Solutions
3.7V
16mAh
156525
Ultra-compact curved lithium-polymer pouch cell with flat tabs for smart-ring integration.
Custom Battery Solutions
7.4V
5000mAh
Type-C
Rechargeable smart-door-lock battery pack with integrated Type-C charging and a multi-contact terminal.
Manufacturing Process

Battery Manufacturing Process

From cell preparation to final packaging, our structured manufacturing process covers cell matching, welding, BMS integration, performance testing and final assembly, supporting consistent quality and reliable battery pack production.
01

Material Preparation

Preparing cells, components and materials for production.
02

Cell Sorting & Matching

Sorting and grouping battery cells for consistent pack performance.
03

Welding & Assembly

Connecting cells and assembling battery pack structures.
04

BMS / PCM Installation

Integrating battery management and protection systems.
05

Charging & Discharging Test

Performing charge and discharge testing during production.
06

Battery Aging Test

Running aging procedures to evaluate battery stability.
07

Final Inspection

Checking completed battery packs before packaging.
08

Packaging & Traceability

Packaging finished products with identification and traceability labels.
Quality Assurance

Quality Control at Every Step

From incoming material inspection to pre-shipment quality checks, our multi-stage testing and inspection procedures help ensure battery consistency, electrical safety, reliable performance and product traceability.
01

Incoming Material Inspection

Incoming cells, BMS components, connectors and cables are inspected before production.
Inspection Focus
Cell Appearance
Specifications
Material Verification
02

Cell Voltage & Internal Resistance Test

Cell voltage and internal resistance are measured to identify abnormal cells before assembly.
Inspection Focus
OCV
ACIR
Cell Screening
03

Cell K-Value & Consistency Test

Cell self-discharge characteristics and consistency are evaluated to support reliable cell matching.
Inspection Focus
K-Value
Self-Discharge
Cell Consistency
04

Welding & Connection Inspection

Weld points and electrical connections are inspected for quality and connection reliability.
Inspection Focus
Weld Quality
Connection Integrity
Visual Inspection
05

BMS Function & Protection Test

Battery management and protection functions are checked to verify electrical protection performance.
Inspection Focus
Overcharge
Over-Discharge
Overcurrent
Short Circuit
06

Charge / Discharge & Aging Verification

Battery packs undergo charge and discharge testing and aging verification to evaluate performance stability.
Inspection Focus
Capacity
Charge / Discharge
Aging
07

Final Safety & Performance Inspection

Completed battery packs are inspected for electrical performance, safety and functional reliability.
Inspection Focus
Voltage
Function
Electrical Safety
08

Pre-Shipment Sampling Inspection

Finished products are sampled and checked for appearance, functionality, labels and packaging before shipment.
Inspection Focus
OQC
Sampling Inspection
Traceability
QUALITY ASSURANCE & COMPLIANCE

Tested for Reliability.

Backed by Documentation.

Explore KRL Battery’s quality testing capabilities and supporting product-specific compliance documents, management system certificates, and innovation credentials.

UN 38.3

Transport Safety Test Report

IEC 62133-2

Battery Safety Test Report

CE

Certificate of Compliance

CB

IECEE CB Test Report

ISO 9001

Quality Management System

CCC

China Compulsory Certification

Certifications & Compliance Documents

Actual document previews — organized by testing, management and innovation.

Document scope, named applicant / manufacturer, report type and current validity differ by product and market. Preview images are for reference; full current files should be reviewed before claiming product certification.

Battery Testing Capabilities

Clear testing categories to help buyers understand how battery quality is evaluated.

Capacity Test

Charge & discharge

Cycle Life

Repeated cycling

Charge Protection

Charge / discharge safety

Short-Circuit Test

Protective response

Temperature Test

Thermal evaluation

Drop & Vibration

Mechanical reliability

TESTING & EVALUATION

Battery Testing Laboratory

From performance evaluation to safety and mechanical reliability testing.

CUSTOM BATTERY SOLUTIONS

Solutions That Power Innovation

Smart Ring Battery

Ultra-thin curved battery development for compact wearables.

Portable Power Battery Module

High-capacity battery architecture for portable power products.

Custom Pouch Battery

Special-shaped pouch cells with configured wiring and connector.

MANUFACTURING EXPERTISE

Your Custom Battery Manufacturing Partner

Integrated R&D, engineering, testing and manufacturing support for customized lithium battery projects.
Precision Equipment
Advanced manufacturing
Material Preparation
Stable and reliable supply
Critical Processes
Strict quality control
CUSTOM BATTERY SUPPORT

Frequently Asked Questions

① What information is required for a custom battery?
Voltage, capacity, dimensions, application, operating conditions, wires, connectors and certification requirements.
Yes. KRL supports custom dimensions, shapes, wiring, connectors and housings for suitable projects.
Yes. Protection design can be integrated according to cell chemistry, voltage and application requirements.
Minimum order quantities depend on the battery type, customization and production requirements. Share your target specifications and expected quantity so we can review feasibility and confirm an appropriate order plan.
Timing depends on the design complexity and testing scope. Contact KRL for a project-specific schedule.
Certification and test documentation requirements depend on the battery chemistry, application and destination market. Tell us which standards your project requires so we can review available documentation and any additional testing needed.
Need a Custom Battery Solution?

Share your project requirements with our engineering team. We’ll review your needs and prepare a suitable solution and quotation.

START YOUR CUSTOM BATTERY PROJECT

Tell Us What Your Product Needs

Share your voltage, capacity, dimensions, application and expected quantity. Our engineering team will review the requirements and prepare the next technical steps.
01
Engineering review
02
BMS, wiring & connector support
03
Prototype planning
04
Certification guidance
Your project information is handled as confidential technical data.